This article provides an overview of how the SAP Event Management product can help the discrete processing industry.
If you don’t know what this is, allow me to explain. Discrete industry products are closely integrated with our everyday life. Cars, furniture and electronics are classic examples. We need a car to commute from one place to another, furniture for our home, televisions for entertainment and smartphones for multiple applications in addition to communicating verbally. Discrete manufacturing may have a high volume, such as when making nuts and bolts – resulting in output ranging in the millions – or with low complexity or low volume of manufacturing such as when building aeroplanes or trains – with numbers ranging less than one thousand per year – but with high complexity. Discrete manufacturing includes types identified as make-to-stock, make-to-order, and assemble-to-order.
Discrete manufacturing is often characterized by the production of individual or separate units. Units can be produced in low volume with very high complexity or in high volumes with low complexity. Low volume and high complexity production results in the need for an extremely flexible manufacturing system that can improve quality and time-to-market speed whilst at the same time, cutting costs wherever possible or necessary. High volume and low complexity production results in high premiums on inventory controls, higher lead times and either reducing or limiting costs and waste of materials.
Source: Wikipedia
Companies operating fleet of aircraft give specific technical specifications according to their country, travel route and requirements. A high-tech design team would review and produce the architectural and structural design and flow of the entire build and manufacturing process. Then they receive a sign-off from the airline company. To meet the customer demand and deliver on time, the aeroplane manufacturing company plans the assembly of the aircraft components and the necessary resources at their individual assembly lines. The production sites have to plan well in advance to receive these components and allocate resources on time so that manufacture can begin. Each manufacturing site might assemble a specific section such as the fuselage, cabin furnishing, nose, wings, tail etc. Once complete, major aircraft sections are then transported by truck or sea to another production site for final assembly and testing. The final assembly lines perform specific tasks such as joining fuselage together, adding the two wings, engine pylons, and fit the landing gear in the aircraft prior to the execution of systems and quality testing. Full cross-functional alignment is mandatory at each stage and excellent teamwork and management is required in each of the production assembly lines. The final operations such as engine installation, fuel and pressurisation tests, painting, engine run-up and flight-testing are then followed by aircraft acceptance and delivery.
Source: How is an aircraft built?
“Millions of components are required to make one airplane in the assembly line. If one tiny nut or bolt is not included in the production assembly line then it would halt the entire overall production.”
Consider the following:
These questions are just a few that when satisfied, are able to make the process more effective and notify the correct team well in advance. However, these integrations sometimes look more complex in nature due to the integration of multiple software components in an Enterprise Resource Planning system in order to achieve the result that the client expects. The discrete industry process involved with building aircraft is highly complex in nature because it requires zero tolerance in most of the processes and systems. This zero tolerance approach is not only specific to the manufacture of aircraft, it also applies to cars, smartphones, home electronics etc.
The following items are examples of where SAP Event Management plays a key role in assisting with the discrete manufacturing process:
In conclusion, SAP Event Management helps you to:
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