rework order

[Former Member]

Hi, we rejected a fert material and created rework order for reworking it. pls advise what are the steps to be followed for rework order in pp?

[former_member207022 · Accepted solution]

Hi

1.Create Rework order without material at CO07 with out material insert the operation you want to rework.

2. Assign the settlement receiver as original production order at settlement rule.

3. Assign the rework material & component if needed at rework order & assign the issue storage location.

4. Do the confirmation for rework order & rework material will be issued from stock to order.

5. GR will not be done for rework order. To get stock for reworked material Do the GR for original order & settle the both order.

Configuration settings

You can create a order type for rework order In Customizing OPJH

There you can define settlement Profile

Standard SAP order type for rework is PP03.

In OPK4 you need to maintain the confirmation parameter for order type PP03 rework.

Regards

Ganesh

[Former Member · Accepted solution]

Hi, thank you for all of your help. some doubt is that at the time of issue of rework material (same as co07 header material) to rework order, i think that rework material is not recieved in stock as we have done only confirmation for the parent order. then, how to issue rework material to the rework order as gr is not done for the parent material at that time? pls clarify.

[rupesh_brahmankar3 · Accepted solution]

Dear,

In rework order CO07 you need to add the material in component tab with quantity which required for the rework also check backfluch indicator then you can issue the good through CO11N or CO15, If not backfluch then through the MB1A 261 against the rework order.

Hope clear to you.

Regards,

R.Brahmankar

[Former Member]

Dear Yadav,

Cofiguration Settings For Rework order

1) just copy std re-work order type & give new name as u required in OPJH

2) in OPL8, copy existing rework order type & give ur re-work order type & plant & save

Master data for rework order

1) CA11 - Creating reference operation set

1) after Executing CA11, just enter without giving data in initial screen

2) usage - 1, status - 4. from lot -1, then click on operations

3) then give work center & descrption

4) Double click on Description, then give timings for setup, machine & labour & save

Rework order Creation

1) Normally rework order is created by t-code CO07

2) while doing confirmation of header material in CO11N or CO15, we give re-work quantity

3) then creat re-work order in CO07

4) in CO07, give plant then order type (rework order type) then enter

5) materail description, quantity to be reworked then date enter

6) system will ask u refernece opeartion set (it should be created before only in CA11)

7) then give the referce operation set Number then system will take u to settelment Rule

😎 here for CAT give as ord, then in settelment receiver give ur header order number then percentage as 100 %

9) then clcik on component overview icon, then give ur BOm componets (which to re-worked & assign an opeartion to it)

10) then save the order

11) then do the confirmation to re-work order

12) then do GR to header order & settelment will take place to header order only not to re-work order

Note : for rework work, GR will not take place

Regards

Madhu

[vkumara]

sir i have followed all the steps u mentioned above for rework process.

When in CO07 after giving the description, Qty & Dates and ENTER button a pop up is opened to give the GROUP of REFERENCE OBJECT. After giving the necessary created ref. op. set another pop up window is opened where we have to Give the material, plant, Qty and Explosion Dates. But ALL THE FIELD WERE GREY OUT and it is not allowing to enter any values.

When i do the X (cross) the below message is popped up:

Ref. operation set 50000002 is not valid according to the selection conditions

Message no. CO892

Diagnosis

The selected reference operation set 50000002 is not valid on 19.07.2014.

System Response

If default values have been maintained in Customizing, an operation is generated automatically.

Procedure

Check why the reference operation set does not meet the selection conditions:

1. 1. Is it valid on 19.07.2014?
2. 2. Is lot size 100.000 KG within its validity area?
3. 3. Is the selection ID for routing selection (Customizing: order type- dependent parameters) of a type that allows reference operation sets to be selected?
4. 4. If the reference operation set has a change number, is it valid for production on 19.07.2014?

Display reference operation set

Order type-dependent parameters

I have maintained all the below:

1. Order Type
2. Dep Parameters for Order Type
3. Checking Rule
4. Scheduling Parameters
5. Confirmation Parameters

But still i get the above error. Help me out pls.

Rgds,

VKUMAR A

[Former Member]

Hi,

Please follow the steps

First check in T code OPJF for the selection id a

Priority is defined for the Task list type S

with usage 1 and status 4 and then Proceed

1. Create a Reference op set in t code Ca11.

Enter the plant, Description , usage and status as

follows.

for the ref op set

Enter lot size and unit of measure.

Enter the op as 0010 / work center/op control

key/Description for the op

Enter the standard values and save.

2. Create a Standard trigger point in CO31.(Ex

Production)

Enter the Trigger Point usage /Group as FERT.

3.Tick the Trigger Point Functions.

4. Enable the indicator create order with Reference .

5.Enter the system status as PCNF.

6. Enter change as +.

7. Enable the indicator once.

8 . Now place the cursor on the create order with reference.

9. Go to Parameters.

10. In the Parameter enter in the group the created Reference op set group no.

11. Order type as PP01 and group counter as 1 and save the Trigger Point.

12. Now go to the Routing for your Material.

13. Choose the last op to assign the Trigger point.

14 .Select the OP -

---

> Go to ---> Trigger Point overview.

15. Enter the Trigger Point usage as FERT.

16.Now choose that line ,select the Details---> Trigger Point

17. The system will says standard trigger point exists from which you can

select the created Trigger Point (EXx Production)and save.

18. MD02/MD04.

19. Convert the Planned Order into Production Order and Release the order.

20 .Now confirm th ops.

21. For the last op enter the yield and rework qty

and set the status as PCNF.

22. If the status of last op is PCNF then in the

system a POP UP will appear as Activited by

Trigger Point /Create order with reference/order

number/sequence and op number which trigger point

works and enter.

[former_member228481]

HI,

Follow this link posted By Mr. Brahmankar..

Its good.

http://wiki.sdn.sap.com/wiki/display/HOME/ReworkInProduction

Regards

Raghu

[rupesh_brahmankar3]

Dear,

Please refer this blog,

/people/rupesh.brahmankar3/blog/2009/07/27/rework-in-manufacturing

Regards,

R.Brahmankar

[Rachel_Tang]

You can incorporate rework into the production process in the following ways:

- You can insert additional operations into the production order where rework is required

- You can insert a reference operation set

- You can create a separate production order without a material and assign it to the original production order Planned Rework

If rework frequently occurs at particular points in the production process, you can assign trigger points to operations, which then automatically trigger the following functions when a status changes (for example, when a confirmation is entered):

- Insertion of reference operation set via trigger point

- Creation of rework order via trigger point

You may find more in:

http://help.sap.com/saphelp_erp60/helpdata/en/a5/63198843a211d189410000e829fbbd/frameset.htm

Goto Path:

Production Orders (PP-SFC)

->Rework

After the rework order is created, the process is normally like the other production order.